Ultrasonic Wire Harness Welder EVC-MINI
Scope of Applications:
Wire Harness Welding(0.13mm²-3mm²)
Key Technical Highlights:
- Built – in proprietary algorithms to effectively correct heights due to horn wear
- Imported ultrasonic module with stable and strong output and good durability
- Customized control available
Traditional ultrasonic metal welding machines often encounter difficulties when processing extremely fine wire diameters due to a “one-size-fits-all” approach to frequency modes: either excessive energy damages the wire, or insufficient energy results in weak or “cold” welds. With a diameter of 0.13 mm², the wire exhibits extreme sensitivity to welding energy; consequently, traditional, broad-stroke control methods are no longer capable of meeting the precise requirements of ultrasonic micro welding.
The ultrasonic wire splicer solution provided by Bangneng Ultrasonic fundamentally optimizes the logic behind energy application.
We have custom-tailored welding parameters specifically for ultra-fine wire diameters ranging from 0.13 to 3 mm². Through proprietary frequency algorithms and energy curves, we ensure that every release of energy is applied with pinpoint precision directly to the welding interface. This means that at moments requiring maximum strength, energy is abundant to guarantee a robust metallurgical bond; conversely, at moments requiring protection, the energy remains gentle to prevent any damage to the wire.
This approach not only resolves the long-standing pain points of “wire damage” and “cold welds,” but also renders the fine wire harness welding—particularly in compact assemblies—stable and controllable, thereby providing a solid guarantee for the quality of your products.
Equipment functions and features：
- User-friendly operation interface supporting Win10
- Password protection and parameter traceability
- QR and barcode scanning available
- Online welding and sequence welding available
- MES system parameter control available
- Strong error correction
- KSK modular production available, and calling of memory by automatically identifying BOM and configuring the parameters
Machine model EVC-MINI MP Capacity(area) 0.13-3mm² Overall imensions (L*W*H) 1200*900*1400mm Weight 45kg Working voltage 220V AC Max.power 1.2KW Working air pressure 0.1-0.6MPa Air filtration accuracy 5μm Working temperature -20℃~40℃ Working frequency 30KHZ
FAQ
Can you provide remote technical support?
Yes, we offer 24/7 remote support.
Can you guarantee consistent welding quality?
This equipment/process can guarantee that the welding quality meets the requirements of Cpk ≥ 1.67 and Cmk ≥ 1.67.
Do you provide on-site installation and training?
Yes. Our service engineer will travel with the equipment to your site and carry out on-site installation and training.
Is your equipment CE certified?
The ultrasonic metal welding equipment comes with CE certification and UL certification.
What is the lead time for the equipment?
For standard equipment, the lead time is between 14 and 45 working days. For non-standard or customized equipment, the lead time will be determined based on mutual agreement between both parties.
What is the warranty period for your ultrasonic metal welding equipment?
Our equipment comes with a standard 1-year warranty.
