Ultrasonic Wire Harness Welder EVC-III
Scope of Application：
Wire Harness Welding (2mm²-50mm²)
- Industrial wire harness welding for home appliance internal wiring and control panel connections.
- Multi-strand wire splicing to copper terminals or flat flexible cables (FFC).
- Manufacturing of complex wire harness branches and fuse link welding without soldering.
Equipment functions and features
- Intuitive HMI (Human-Machine Interface) powered by Windows 10 OS, offering a graphical process visualization for easy operation.
- Secure user access levels with password protection, ensuring full parameter traceability for strict quality compliance.
- Integrated industrial QR and barcode scanning to streamline product identification and inventory management.
- Flexible processing modes supporting synchronous inline welding and complex multi-step sequence welding.
- Seamless MES (Manufacturing Execution System) integration with remote parameter control and bi-directional data exchange.
- Robust fault diagnosis and error correction capabilities to maximize uptime in high-volume production.
- KSK modular architecture enabling automatic BOM recognition, which triggers recipe auto-loading and parameter self-configuration for rapid changeovers.
- Adaptive height compensation algorithms that automatically adjust for ultrasonic horn wear, guaranteeing consistent weld nugget quality.
- Equipped with a premium imported ultrasonic generator and transducer, delivering high-amplitude stability and exceptional MTBF (Mean Time Between Failures).
- Flexible OEM/ODM software customization available to meet specific turnkey project requirements.
| Machine model | EVC-III |
|---|---|
| MP Capacity(area) | 2-50mm² |
| Overall imensions (L*W*H) | 1200*900*1400mm |
| Weight | 50kg |
| Working voltage | 380V AC |
| Max.power | 6.5KW |
| Working air pressure | 0.1-0.6MPa |
| Air filtration accuracy | 5μm |
| Working temperature | -20℃~40℃ |
| Working frequency | 20KHZ |
FAQ
Can you provide remote technical support?
Yes, we offer 24/7 remote support.
Can you guarantee consistent welding quality?
This equipment/process can guarantee that the welding quality meets the requirements of Cpk ≥ 1.67 and Cmk ≥ 1.67.
Do you provide on-site installation and training?
Yes. Our service engineer will travel with the equipment to your site and carry out on-site installation and training.
Is your equipment CE certified?
The ultrasonic metal welding equipment comes with CE certification and UL certification.
What is the lead time for the equipment?
For standard equipment, the lead time is between 14 and 45 working days. For non-standard or customized equipment, the lead time will be determined based on mutual agreement between both parties.
What is the warranty period for your ultrasonic metal welding equipment?
Our equipment comes with a standard 1-year warranty.
