Ultrasonic Wire Harness Welder EVC-I
Designed for EV (Electric Vehicle) and telecom infrastructure applications, our ultrasonic wire splicing machine ensures stable, low-resistance ultrasonic metal welds across various wire gauges. This high-efficiency wire harness welder serves as a reliable EV charging cable welding machine and automotive wire splicer, offering the precision needed for modern 5G telecom cable welding equipment. It excels at copper-to-copper and copper-to-aluminum splicing, making it an essential battery cable welding machine for new energy sectors.
Scope of Application：
Wire Harness Welding (0.35mm²~25mm²)
- Ultrasonic wire harness welding for automotive electrical systems and industrial cable assemblies.
- Precision wire-to-wire splicing and wire-to-terminal welding for high-voltage EV cables.
- Joining of multi-strand copper wires and aluminum conductors without soldering or additional connectors.
- Manufacturing of battery jumper cables, fuse connections, and complex wire harness branches.
- User-friendly HMI (Human-Machine Interface) supporting Windows 10 OS for intuitive welding process control.
- Multi-level password protection and full parameter traceability to ensure data security and quality consistency.
- Integrated QR and barcode scanning for automatic product identification and smart manufacturing workflows.
- Supports both online welding and sequence welding modes to meet diverse automated production requirements.
- Seamless MES system integration with remote parameter control and real-time data exchange.
- Strong error correction capabilities ensuring stable performance in high-precision welding applications.
- KSK modular production ready, featuring automatic BOM identification to call memory and auto-configure welding parameters, reducing setup time.
- Built-in proprietary algorithms to automatically compensate for height deviations caused by ultrasonic horn wear, ensuring consistent weld quality.
- Equipped with an imported ultrasonic generator and transducer module, delivering stable, strong output and excellent industrial durability.
- Customized control software and hardware solutions available to meet specific OEM/ODM requirements.
| Machine model | EVC-I |
|---|---|
| MP Capacity(area) | 0.35~25mm² |
| Overall imensions (L*W*H) | 1200*900*1400mm |
| Weight | 45kg |
| Working voltage | 220V AC |
| Max.power | 3KW |
| Working air pressure | 0.1-0.6MPa |
| Air filtration accuracy | 5μm |
| Working temperature | -20℃~40℃ |
| Working frequency | 20KHZ |
FAQ
Can you provide remote technical support?
Yes, we offer 24/7 remote support.
Can you guarantee consistent welding quality?
This equipment/process can guarantee that the welding quality meets the requirements of Cpk ≥ 1.67 and Cmk ≥ 1.67.
Do you provide on-site installation and training?
Yes. Our service engineer will travel with the equipment to your site and carry out on-site installation and training.
Is your equipment CE certified?
The ultrasonic metal welding equipment comes with CE certification and UL certification.
What is the lead time for the equipment?
For standard equipment, the lead time is between 14 and 45 working days. For non-standard or customized equipment, the lead time will be determined based on mutual agreement between both parties.
What is the warranty period for your ultrasonic metal welding equipment?
Our equipment comes with a standard 1-year warranty.
