Ultrasonic Terminal Welder EVT-IV

Scope  of  Application:

Harnesses to terminals welding
35mm²-180mm²(copper wire,terminal thickness up to 5mm)
50mm²-240mm²(aluminum wire,terminal thickness up to 5mm)

 

Equipment Functions and Features of the Ultrasonic Terminal Welder:
  • Dual-transducer high-power welding with flexible amplitude output for diverse wire harness specifications.
  • Controlled-vibration welding technology prevents delicate terminal springs from vibration-induced breakage.
  • Precision energy management ensures the protection of shaped terminal holes against cracking during the ultrasonic welding process.
  • Maintains the original color and conductivity of large-size copper and aluminum wires (no oxidation or blackening).
  • Integrated QR code and barcode scanning for seamless product traceability.
  • Designed for seamless integration into automatic production lines and MES systems.
  • Supports remote control and welding data analysis for smart factory management.
  • Real-time monitoring of welding height, pressure, and instant fault alarms to ensure zero-defect production.

Machine modelEVC-IV
MP Capacity(area)35-180mm²(copper wire,terminal thickness up to 5mm)
50-240mm²(aluminum wire,terminal thickness up to 5mm)
Overall imensions (L*W*H)1600*1200*1880(mm)
Weight540kg
Working voltage380V AC
Working frequency20KHZ
Max.power20KW
Working air pressure0.2-0.6MPa
Air filtration accuracy5μm
Stroke of horn/sonotrode50mm
Working temperature-20℃~40℃

FAQ

Yes, we offer 24/7 remote support.

This equipment/process can guarantee that the welding quality meets the requirements of Cpk ≥ 1.67 and Cmk ≥ 1.67.

Yes. Our service engineer will travel with the equipment to your site and carry out on-site installation and training.

The ultrasonic metal welding equipment comes with CE certification and UL certification.

For standard equipment, the lead time is between 14 and 45 working days. For non-standard or customized equipment, the lead time will be determined based on mutual agreement between both parties.

Our equipment comes with a standard 1-year warranty.