Ultrasonic Terminal Welder EVT-II
Scope of Application:
EVT-II-8kw
4-50mm²(copper wire,terminal thickness up to 5mm)
6-70mm²(aluminum wire,terminal thickness up to 5mm)
EVT-II-10kw
4-70mm²(copper wire,terminal thickness up to 5mm)
6-95mm²(aluminum wire,terminal thickness up to 5mm)
4-50mm²(copper wire,terminal thickness up to 5mm)
6-70mm²(aluminum wire,terminal thickness up to 5mm)
EVT-II-10kw
4-70mm²(copper wire,terminal thickness up to 5mm)
6-95mm²(aluminum wire,terminal thickness up to 5mm)
- Ultrasonic welding of copper or aluminum wire harnesses to battery terminals and connectors
- High-current terminal-to-wire connections for EV and energy storage systems
Decoupling Pressure from Vibration: The Ultimate DP Design for Ultrasonic Terminal Welders
Born for Large Cross-Section Wire Harness Welding
Resonance enhances strength; flexibility adapts to specifications. These four core advantages of our ultrasonic metal welding machine forge reliable welding quality.
Born for Large Cross-Section Wire Harness Welding
Resonance enhances strength; flexibility adapts to specifications. These four core advantages of our ultrasonic metal welding machine forge reliable welding quality.
Technical Advantages:
1. Independent Control of Pressure and Vibration
The vertical down-press mechanism of this ultrasonic terminal welder keeps welding pressure and ultrasonic vibration completely independent. This allows for the separate optimization of pressure parameters based on the workpiece’s material and thickness, effectively preventing pressure fluctuations caused by vibration interference.
The vertical down-press mechanism of this ultrasonic terminal welder keeps welding pressure and ultrasonic vibration completely independent. This allows for the separate optimization of pressure parameters based on the workpiece’s material and thickness, effectively preventing pressure fluctuations caused by vibration interference.
2. High-Power Output Capability
The DP design is engineered to handle higher power outputs, making it ideal for large cross-section wire welding scenarios. Compared to lateral drive systems, the DP (die/punch type) ultrasonic spot welder generally offers greater power, enabling the welding of thicker base materials and heavy-duty terminals.
The DP design is engineered to handle higher power outputs, making it ideal for large cross-section wire welding scenarios. Compared to lateral drive systems, the DP (die/punch type) ultrasonic spot welder generally offers greater power, enabling the welding of thicker base materials and heavy-duty terminals.
3. Optimized Structural Resonance
The design aims to induce resonance in both the base and the horn (sonotrode) during the welding process. This resonance amplifies the relative motion between the workpieces, significantly improving the mechanical properties of the wire harness welded joint.
The design aims to induce resonance in both the base and the horn (sonotrode) during the welding process. This resonance amplifies the relative motion between the workpieces, significantly improving the mechanical properties of the wire harness welded joint.
4. Flexible Amplitude Regulation
The specialized horn structure functions similarly to a booster in lateral drive systems. It allows for precise regulation of amplitude output to meet the specific process requirements of workpieces with varying specifications.
The specialized horn structure functions similarly to a booster in lateral drive systems. It allows for precise regulation of amplitude output to meet the specific process requirements of workpieces with varying specifications.
Equipment functions and features
- Tapered horn applying the vertical pressure (prevention of horn deformation)
- Controlled-vibration welding(small force andless damage)
- QR and barcode scanning and integration into the automatic line available
- Remote control and data monitoring available
- Real-time monitoring of welding height and pressure and fault alarms
- Suitable for various shaped terminals and diversified fixture designs
- Multiple reworking of horn and anvil for cost reduction
Machine model EVT-II-8 MP Capacity(area) 4-50mm²(copper wire,terminal thickness up to 5mm)
6-70mm²(aluminum wire,terminal thickness up to 5mm)Overall imensions (L*W*H) 1200*900*1900（mm） Weight 200kg Working voltage 380V AC Working frequency 20KHZ Max.power 8KW Working air pressure 0.1-0.5MPa Air filtration accuracy 5μm Stroke of horn/sonotrode 50mm Working temperature -20℃~40℃ Machine model EVT-II-10 MP Capacity(area) 4-70mm²(copper wire,terminal thickness up to 5mm)
6-95mm²(aluminum wire,terminal thickness up to 5mm)Overall imensions (L*W*H) 1200*900*1900（mm） Weight 200kg Working voltage 380V AC Working frequency 20KHZ Max.power 10KW Working air pressure 0.1-0.5MPa Air filtration accuracy 5μm Stroke of horn/sonotrode 50mm Working temperature -20℃~40℃
FAQ
Can you provide remote technical support?
Yes, we offer 24/7 remote support.
Can you guarantee consistent welding quality?
This equipment/process can guarantee that the welding quality meets the requirements of Cpk ≥ 1.67 and Cmk ≥ 1.67.
Do you provide on-site installation and training?
Yes. Our service engineer will travel with the equipment to your site and carry out on-site installation and training.
Is your equipment CE certified?
The ultrasonic metal welding equipment comes with CE certification and UL certification.
What is the lead time for the equipment?
For standard equipment, the lead time is between 14 and 45 working days. For non-standard or customized equipment, the lead time will be determined based on mutual agreement between both parties.
What is the warranty period for your ultrasonic metal welding equipment?
Our equipment comes with a standard 1-year warranty.
